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AS 3025 DC Reverse Permanent Lifting Energized to Release Electromagnet

What is a Reverse Permanent Lifting electromagnet?

The direction of the magnetic field lines depends on the direction of the current flowing through the solenoid coil of the electromagnet. A "reverse permanent lifting electromagnet" isn't a standard, widely - known term. a Reverse Permanent lifting electromagnet is a device that uses an electromagnetic field to lift ferromagnetic materials like iron and steel

Reverse Permanent Lifting electromagnet is to Reversing the direction of the electric current reverses the direction of the magnetic field lines which reverses the polarity of the magnet.

What are the advantages of using a reverse permanent lifting electromagnet compared to other types of magnets?

Enhanced control:

- A reverse permanent lifting electromagnet combines the properties of a permanent magnet and an electromagnet. The ability to reverse the magnetic field provides more precise control over the lifting and releasing of objects. For example, in a factory setting, it can be used to pick up and release small metal parts with greater accuracy than a simple permanent magnet, which has a constant magnetic field and may not release the parts as easily.

Energy efficiency:

- Once the object is initially attracted using the combined magnetic field (permanent and electromagnetic), the power to the electromagnet can be reduced or adjusted. The permanent magnet component helps to maintain the hold on the object, saving energy compared to a traditional electromagnet that requires a continuous supply of a relatively high current to maintain the lifting force.

Versatility:

- It can handle a wider range of ferromagnetic materials. The adjustable magnetic field strength and direction allow it to work with different shapes, sizes, and weights of objects. For instance, it can be used to lift both heavy steel plates in a construction site and tiny metal components in an electronics manufacturing plant. In contrast, a simple permanent magnet may not have the flexibility to handle such a diverse range of objects effectively due to its fixed magnetic strength and polarity.

Safety:

- The reverse function can enhance safety. In a situation where the object needs to be quickly released, such as in a conveyor - based sorting operation, the ability to reverse the magnetic field ensures a reliable release mechanism. This can prevent jams or accidents caused by objects not being properly released, which is an advantage over other type

product details

Product Description

Brand	Dr. Solenoid	Model Number	AS 3025
Rated Voltage (V)	DC 24V	Rated Power(W)	14-18 W
Work Model	Holding Suction	Attraction Force	200 GF
Stroke(mm)	Customized	Reset Time(s)	1 S
Service Life	500 Thousand Times	Certification	CE,ROHS,ISO9001,
Material	Carbon Steel House with Zinc Coating	Lead Wire Length(mm)	200
Install Style	screw	Tolerance of Dimension	+/- 0.1 MM
Water-proof	yes	Insulation Class	F 155 Degree
Hi-Pot Test	AC 600V 50/60Hz 2s	Resistance	89 ohm
Working Temperature	-10°C-100°C	Duty Cycle	1-100%
Thread Depth(mm)	/	Payment Term	TT, or LC At Sight
Sample Order	Yes	Warranty	1 Year
MOQ	1000 PCS	Supply Ability	5000 pcs per Week
Delivery Time	30 Days	Port of Loading	shenzhen

Part 1 ：Product Feautres:

- 20Kg Holding Force Dc 12V 24V Power Off Permanent Lifting Electromagnet

-Size: D30 x 25 mm
- Power: 12V or 24VDC, 60W
- Holding force> 20 kgs,
- Duty cycle: 10%

- Engerize to release and holding when power off

- Electroplating anti-corrosive

- Epoxy filled Waterproof

- Different models are available, holding force: 1kgs - 200kgs.
- OEM/ODM is welcomed.

Part 2 : The application of a Reverse permanent lifting electromagnets :

Scrap Metal Recycling

- In scrap yards, they can be used to pick up and move ferrous metal scraps. The ability to reverse the magnetic field allows for more precise control when dropping the scrap in a desired location. For example, it can easily release the scrap onto a conveyor belt or into a sorting bin by reversing the magnetic field.

Manufacturing and Assembly Lines

- They are useful in the handling of small ferromagnetic parts like screws, nuts, and metal components during the manufacturing process. The reverse function can be used to gently place the parts accurately onto a work surface or into a fixture without the need for manual handling, reducing the risk of damage to the parts and improving efficiency.

Heavy Equipment Maintenance

- When working with heavy machinery that contains many ferromagnetic parts, such as in the repair of construction equipment or industrial machinery, these electromagnets can help in the removal and replacement of parts. The reverse magnetic field helps in separating and installing components precisely.

Part 3 : How does the design of a reverse permanent lifting electromagnet differ from a standard one?

A standard lifting electromagnet typically consists of a coil of wire wound around a magnetic core. When an electric current is passed through the coil, it generates a magnetic field that allows it to attract and lift ferromagnetic objects.

For a reverse - permanent lifting electromagnet:

Magnetic Field Generation

- A standard electromagnet's magnetic field is solely generated by the electric current through the coil. In a reverse - permanent lifting electromagnet, there is a combination of a permanent magnet and an electromagnet. The permanent magnet provides a base magnetic field that is always present.

- The electromagnet part in the reverse design can be used to either enhance or reverse the magnetic field of the permanent magnet. For example, by changing the direction of the current in the coil, you can change the overall magnetic field direction relative to the field of the permanent magnet.

Part 4 : Structure

- The structure of a reverse - permanent lifting electromagnet may be more complex. It needs to accommodate the permanent magnet, usually made of materials like neodymium - iron - boron, in a way that allows the magnetic fields to interact effectively with the object to be lifted. There may be additional magnetic shielding or pole - shaping components to direct the magnetic field in the desired way.

- In a standard electromagnet, the focus is mainly on the coil and its connection to a power source to produce the lifting force. The reverse - permanent design might have a more intricate housing to hold both the permanent and the electro - magnetic components in the right positions and orientations.

Control System

- A standard lifting electromagnet is controlled mainly by turning the power to the coil on and off and adjusting the current level to control the lifting force. A reverse - permanent lifting electromagnet requires a more sophisticated control system.

- This system must be able to not only manage the power to the electromagnet part but also account for the presence of the permanent magnet's field. It might need to monitor and adjust the current to precisely reverse the magnetic field or fine - tune the combined magnetic field strength for different lifting requirements.

Product detail diagram

Model No	Dimension	Install Thread	Holding Force	Power	Min thickness of counter plate	Weight
AS-1010	Ø10*10	M2_6	5N	3.0W	1mm	6g
AS-1212	Ø12*12	M3_6	10N	6.0W	1mm	8g
AS-1419	Ø14*19	M3_9	30N	10W	2mm	12g
AS-1512	Ø15*12	M2_7	30N	13W	2mm	12g
AS-1515	Ø15*15	M4_8	20N	3.6	2mm	15g
AS-2023	Ø20*23	M3_5	30N	6.0W	2.5mm	37g
AS-2025	Ø20*25	M4_7	50N	4.0W	2.5mm	43g
AS-2520	Ø25*20	M4_4	60N	4.5W	3mm	75g
As-2521	Ø25*21	M4_11	120N	7.5W	3mm	78g
AS-2522	Ø25*22	M4_12	100N	7.3W	3mm	80g
AS-2529	Ø25*29	M4_14	120N	7.0W	3mm	90g
AS-2821	Ø28*21	M4_14	150N	8.0W	3mm	95g
AS-3025	Ø30*25	M4_14	200N	14.4W	3mm	104g
AS-3229	Ø32*29	M5_19	180N	14.8W	3mm	168g
AS-3333	Ø33*33	M4_14	250N	5.5W	3mm	170g
AS-3425	Ø34*25	M5_16	300N	15W	3mm	160g
AS-3529	Ø35*29	M5_19	300N	28W	3.5mm	168g
AS-4025	Ø40*25	M6_18	200N	10.5W	3mm	185g
AS-4029	Ø40*29	M6_18	400N	16W	4mm	223g
AS-5029	Ø50*29	M8_19	500N	9.6W	5mm	320g
AS-6329	Ø63*29	M8_18	960N	33W	6mm	520g
AS-7045	Ø70*45	M8_26	1200N	17.5W	8mm	900g
AS-8245	Ø82*45	M8_25	1950N	43W	10mm	1400g
AS-15063	Ø150*63	M16_16	3500N	60W	15mm	6500g

Q: Are you a trading company or a solenoid manufacturer? And where is your factory location?
A: We are a professional solenoid and solenoid valve manufacturer. Our factory is located in Dongguan City, 2 hours from Hong Kong Airport by car.

Q: What kind of the service does your company offer ？

A：We are a professional solenoid and solenoid valves solution manfaucturers since 2007, our factory have metal stamping workshop, mould and dia workship under same room, CNC workshop, Testing laboratory, R & D team and assembling production line, we can offer you the one stop service from drawing design, working sample, moulding and validation , assembling and exporting service.

Q: How to choose a suitable electromagnet for your project?
A: Please let us the electromagnet parameter you need :

DC voltage(DC/AC) source, current, resistance,

Act form: when the energized to hold or the energized to release?
Holding force(Kg/N)?
Shape dimension (circular or rectangular),
Dimension limited (diameter and height).
Duty working cycle,
Electronic wire length and connector,
Waterproof? Yes/No need
Residual force(Kg/N)?
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For example: You can say I want purchase electromagnet as below:
  Circular Permanent Electromagnet,
Action Form: Energized to release
Force: 40Kg/400N
Size:     Ø40 x H29
Voltage:       DC 12V
Power:        16 W
Duty Cycle: 10%(For each cycle: Max. Energized time 3s, de-energize

time 60s)
Lead Wire: Bottom edge out 25cm with XH2.54 male connector.
Waterproof: Yes.
Install Thread size: M6
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Q: How long is your delivery time?
A: Samples ready for delivery within 5 days if the goods are in stock, or in 10-15 days for customized product. It is according to quantity and the product we have tooling or not. Normally, you will get our samples in 7-10 days after payment.