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AS 6035 Best electro holding magnets DC 24 V strong force from Dr solenoid

 AS 6035 Best electro holding magnets DC 24 V strong force from Dr solenoid

Structure and Working Principle

The electro holding magnets is an electromagnetic fixture that fixes the workpiece by the suction force generated by the solenoid coil inside after the electromagnetic coil is energized. The The electro holding magnets consists of several parts such as the iron core, solenoid coil, panel and bobbin.   The electro holding magnets composed of the solenoid coil and the iron core is the main part of the unit.  The electro holding magnets is different due to the difference in design methods or materials used, and is also constantly developing and improving. The electro holding magnets is used on the grinder instead of using splints and bolts to fix the workpiece being ground. Such an The electro holding magnets is relatively simple and can only fix flat workpieces. This is the traditional electromagnets, and its application has great limitations. With the development of industry, Solelnoid enterprises have an increasing demand for electromagnetic tools, and the requirements are getting higher and higher, prompting people to continuously update the application of the electro holding magnets.

Electro holding magnets style.

Generally, there are two styles of circular suction cup electromagnets, ordinary style (i.e., power on, power off, release); holding style (power on, release, power off, just the opposite of the ordinary style) The suction surface can also be made into various shapes according to actual needs, such as arc shape, V shape, etc.

Product principle: When the solenoid coil inside is energized, magnetic energy is generated, the housing and the middle iron core are magnetized, and then a magnetic field loop is generated, so the suction cup product must rely on the suction surface to work. At a distance of 0mm, the suction cup electromagnet has a strong force despond on different size.

Advantages: Advantages of suction cup electromagnets: 0mm distance suction force is large, which is different from the concept of frame and round tube electromagnets, and the force generated is also different; in the case of spacing, the attenuation force is also different, 0-5mm is attenuated by 65%, 5-10mm is attenuated by 85%, and the force generated at different distances is also different; in terms of installation, it can be designed according to requirements to meet the application of various occasions.

The electro holding magnets has been improved in a series of ways to meet the needs of production. The electromagnetic suction cup is optimized and designed according to customer requirements to solve the serious problems of fast heating, large residual magnetism, and uneven suction surface. The suction force and volume of the circular suction cup type electromagnet product can be customized according to the required requirements. Products of different sizes use different power and functions.

    Product Description

    Brand Dr. Solenoid Model Number AS 6035
    Rated Voltage (V) DC 12V or 24V  Rated Power(W) 14-18 W 
    Work Model Holding Suction Attraction Force       60-90 KGS
    Stroke(mm) Customized Reset Time(s) 1 S
    Service Life 500 Thousand Times Certification CE,ROHS,ISO9001,
    Material Carbon Steel House with Zinc Coating Lead Wire Length(mm) 200
    Install Style screw Tolerance of Dimension  +/-  0.1 MM 
    Water-proof yes  Insulation Class F 155 Degree 
    Hi-Pot Test AC 600V 50/60Hz 2s Resistance  89 ohm
    Working Temperature -10°C-100°C Duty Cycle 1-100%
    Thread Depth(mm) / Payment Term TT, or LC At Sight  
    Sample Order Yes Warranty 1 Year
    MOQ 1000 PCS Supply Ability 5000 pcs per Week
    Delivery Time 30 Days Port of Loading shenzhen


    Unit Features:

    Electro Holding magnets do not have moving parts inside ; they attract ferromagnetic material holding it tightly in place with a strong magnetic field.

    Electro Holding magnets are suited to applications requiring a fast repetitive operation, eliminating wear and tear that would cause other mechanically operated devices with moving parts to fail.

    They manipulate items to ensure the correct location. Conveyor lines use holding solenoids or pick-and-place machines that require a quick, reliable, and robust response in an automation process.

    Electro Holding magnets are used within security or safety applications, such as door-holding or entry systems.

    Electro-holding magnets come in four designs: round, rectangular, flat, and ring-shaped; the largest achieves up to 30,000N of holding force.

    Standard voltage is 24V DC, 100% ED rated with flying leads or plug connection.

    The maximum holding force is only reached depending on the materials surface smoothness, the materials thickness, and an air gap of 0mm.

    DC holding magnets are divided into two different designs and variants.

    Electro Holding Magnets

    Electro-holding magnets consist of a housing and a DC-excited coil. In an energised state, electro-holding magnets hold ferromagnetic workpieces. When de-energised, the workpiece disengages.

    DR Solenoid series electro-holding magnets have a compact round-shaped body made of hardened quality carbon steel.

     Holding forces depend on the associated parts, such as mating material, minimum material thickness and diameter, and zero air gap with a smooth surface.

    The standard voltage/duty cycle is 12V or 24V DC / 100%ED with a plug, cable or flying lead connections. Anchor plates are available to achieve the optimum holding force for the corresponding sized holding magnet.

    The electromagnets can generate strong adsorption force when powered on. Installing it in automated equipment can stop or move the adsorbed object. It is widely used in the transportation, transmission and control of materials or products on automated processing production lines such as automated distribution production lines, sorting machines, manipulators, testing equipment, medical equipment, grinding, cutting, etc. It saves electricity and labor, is safe and reliable, and can be remotely operated.

     

    Precautions for using suction cup electromagnets:

    1. The surface of the adsorbed object should be as flat as possible.

    2. The area of ​​the adsorbed object should not be smaller than the electromagnet suction surface.

    3. The adsorbed object must be a magnetically conductive material, such as electrical pure iron, low carbon steel, silicon steel sheet, etc.

    4. The adsorbed object must have sufficient thickness (more than 5mm), which generally cannot be less than the electromagnet wall thickness.

     

    Product detail diagram

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    Model No Dimension Install Thread Holding
    Force 
    Power Min thickness
    of counter plate
    Weight
    AS-1010 Ø10*10 M2_6 5N 3.0W 1mm 6g
    AS-1212 Ø12*12 M3_6 10N 6.0W 1mm 8g
    AS-1419 Ø14*19 M3_9 30N 10W 2mm 12g
    AS-1512 Ø15*12 M2_7 30N 13W 2mm 12g
    AS-1515 Ø15*15 M4_8 20N 3.6 2mm 15g
    AS-2023 Ø20*23 M3_5 30N 6.0W 2.5mm 37g
    AS-2025 Ø20*25 M4_7  50N 4.0W 2.5mm 43g
    AS-2520 Ø25*20 M4_4 60N 4.5W 3mm 75g
    As-2521 Ø25*21 M4_11 120N 7.5W 3mm 78g
    AS-2522 Ø25*22 M4_12 100N 7.3W 3mm 80g
    AS-2529 Ø25*29 M4_14 120N 7.0W 3mm 90g
    AS-2821 Ø28*21 M4_14 150N 8.0W 3mm 95g
    AS-3025 Ø30*25 M4_14 200N 14.4W 3mm 104g
    AS-3229 Ø32*29 M5_19 180N 14.8W 3mm 168g
    AS-3333 Ø33*33 M4_14 250N 5.5W 3mm 170g
    AS-3425 Ø34*25 M5_16 300N 15W 3mm 160g
    AS-3529 Ø35*29 M5_19 300N 28W 3.5mm 168g
    AS-4025 Ø40*25 M6_18 200N 10.5W 3mm 185g
    AS-4029 Ø40*29 M6_18 400N 16W 4mm 223g
    AS-5029 Ø50*29 M8_19 500N 9.6W 5mm 320g
    AS-6329 Ø63*29 M8_18 960N 33W 6mm 520g
    AS-7045 Ø70*45 M8_26 1200N 17.5W 8mm 900g
    AS-8245 Ø82*45 M8_25 1950N 43W 10mm 1400g
    AS-15063 Ø150*63 M16_16 3500N 60W 15mm 6500g





    Q: Are you a trading company or a solenoid manufacturer? And where is your factory location?
    A: We are a professional solenoid and solenoid valve manufacturer. Our factory is located in Dongguan City, 2 hours from Hong Kong Airport by car.

     

    Q: What kind of the service does your company offer

    AWe are a professional solenoid and solenoid valves solution manfaucturers since 2007, our factory have metal stamping workshop, mould and dia workship under same room, CNC workshop, Testing laboratory, R & D team and assembling production line, we can offer you the one stop service from drawing design, working sample, moulding and validation , assembling and exporting service.

    Q: How to choose a suitable electromagnet for your project?
    A: Please let us the electromagnet parameter you need :

    DC voltage(DC/AC) source, current, resistance,  

      Act form: when the energized to hold or the energized to release?
        Holding force(Kg/N)?
        Shape dimension (circular or rectangular),
        Dimension limited (diameter and height).
        Duty working cycle,
        Electronic wire length and connector,
        Waterproof? Yes/No need
        Residual force(Kg/N)?
    -------------------------------
    For example: You can say I want purchase electromagnet as below:
        Circular Permanent Electromagnet,
        Action Form: Energized to release
        Force:  40Kg/400N
        Size:     Ø40 x H29
        Voltage:       DC 12V
        Power:        16 W
       Duty Cycle:  10%(For each cycle: Max. Energized time 3s, de-energize

    time 60s)
        Lead Wire:   Bottom edge out 25cm with XH2.54 male connector.
        Waterproof: Yes.
        Install Thread size: M6
    ---------------------------------------
    Q: How long is your delivery time?
    A: Samples ready for delivery within 5 days if the goods are in stock, or in 10-15 days for customized product. It is according to quantity and the product we have tooling or not. Normally, you will get our samples in 7-10 days after payment.


    Q: Can you accept the customized electromagnet?
    A: Yes, you are welcome.

    Q: Can I print my Brand/Logo on the product?
    A: Yes, free of charge.

     

    Q: Do you have CE approved?
    A: Yes, we have CE and ROHS certificate

    7-1oac8-2hyd

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