Kusankha Sitampu Yachitsulo Yoyenera Pazofuna Zanu Zofunsira

Kupondaponda kwachitsulo cholondola ndi njira yopangira yomwe imagwiritsa ntchito nkhungu / zida ndi zida zomata zomwe zimayikidwa pamakina osindikizira kuti apange chitsulo chomwe chimafunidwa pachidutswa. Amagwiritsidwa ntchito m'mafakitale osiyanasiyana kuti apange zigawo zambiri zazitsulo ndi zinthu zomwe zimakhala zolondola kwambiri, zolondola komanso zothamanga. Ngakhale kuti ndondomekoyi ili ndi ubwino wopanga, sizoyenera ntchito zonse zopanga. Blog iyi ikambirana zina mwazinthu zomwe muyenera kuziganizira mukazindikira kuti masitampu achitsulo ndi oyenera pulojekiti yanu kapena ayi. Tsambali limapereka chithunzithunzi cha ndondomeko yachitsulo yopondaponda, ubwino wake, ndi mafakitale omwe amagwiritsidwa ntchito.

Zamkatimu:
Gawo 1: Precision Metal Stamping Overview
Gawo 2: Makampani opanga magalimoto
Gawo 3: Makampani apamlengalenga
Gawo 4: Zida Zachipatala
Gawo 5: Kugawa mphamvu
Gawo 6: Zida Zanyumba
Gawo 7: Mphamvu Zowonjezera
Gawo 8: Chilimwe:
8.1 Kupanga:
8.2 Die Production:
8.3 Kusankha Zinthu:
8.4 Kusindikiza:
8.5 Ntchito Zachiwiri:
8.6 Kulondola Kwambiri:
8.7 Mtengo Wogwira Ntchito:
8.8 Mwachangu:
8.9 Kumaliza Kwabwino Kwambiri:
8.10 Makampani Oyendetsa Magalimoto:
8.11 Makampani Amagetsi:
8.12 Makampani apamlengalenga:
8.13 Makampani Ogwiritsa Ntchito Zida:
Gawo 9: Contact
Gawo 10: Mafunso

Gawo 1: Precision Metal Stamping Overview
Kupondaponda kwachitsulo, komwe nthawi zina kumadziwika kuti kukanikiza, kumadalira zida zapadera (ie, ma die sets) ndi zida (ie, zosindikizira) kuti apange mapepala achitsulo ndi zozungulira zomwe zimafunikira komanso kukula kwake. Kupanikizika komwe kumagwiritsidwa ntchito ndi makina osindikizira ku workpiece kumakakamiza zinthu kuti zigwirizane ndi mawonekedwe opangidwa ndi zida ndikufa. Njirayi ikhoza kumalizidwa mu gawo limodzi kapena magawo angapo, malingana ndi kuphweka kapena zovuta za mankhwala omaliza. Ntchito zosindikizira zachitsulo zolondola zimadalira kwambiri kugwiritsa ntchito zida zodzipangira zokha kuti zitsimikizire kulondola komanso kulondola kwa magawo omwe amalizidwa. Kuphatikiza pa kulondola kwambiri komanso kulondola, kupondaponda kwachitsulo cholondola kumapereka maubwino otsatirawa panjira zina zopangira: Zogulitsa zapamwamba komanso njira yabwino. Kulondola komwe kumaperekedwa ndi ndondomeko yolondola yachitsulo kumatanthawuza kuchepa kwa zolakwika pakupanga. Izi zikutanthauza kuti pali mwayi wochepa wopanga gawo lolakwika kapena lolakwika ndikulipereka kwa kasitomala. Kuchepetsa ndalama zopangira. Kupondaponda kwachitsulo mwatsatanetsatane ndi njira yomwe nthawi zambiri imakhala yokhazikika, yomwe imachepetsa kufunika kwa ntchito. Khalidweli limachepetsanso kuchuluka kwa zolakwika, potero zimachepetsa kugwiritsa ntchito zinthu komanso zinyalala popanga.
Makampani Othandizira
Monga tafotokozera pamwambapa, njira zolondola zachitsulo zimagwiritsidwa ntchito m'mafakitale osiyanasiyana. Ena mwa mafakitale omwe nthawi zambiri amagwiritsa ntchito njirayi kupanga magawo ndi zinthu ndi awa:

PChithunzi 2:Makampani opanga magalimoto
M'makampani amagalimoto, ukadaulo wopondera umagwiritsidwa ntchito popanga zida zosiyanasiyana komanso magwiridwe antchito monga thupi, chimango, makina amagetsi, chiwongolero, ndi zina zotere. Zina mwazitsulo zomwe zimapondaponda zida zamagalimoto zimaphatikizapo: mabulaketi ndi zopachika, zolumikizira magetsi ndi zolumikizira, waya (monga matayala ndi zida za chassis).

Gawo 3: Makampani apamlengalenga
M'makampani azamlengalenga, magawo ndi zinthu ziyenera kutsatiridwa ndi zofunikira zopanga ndi zoletsa. Malangizowa adapangidwa kuti atsimikizire chitetezo cha ogwira ntchito mundege, okwera, komanso anthu onse. Chifukwa chake, opanga zida zazamlengalenga, monga Keats Manufacturing Co., ayenera kukhala ndi ziphaso ndikutsatira miyezo yosiyanasiyana yamakampani, monga Mil-spec ndi RoHS. Zina mwazigawo zazitsulo zosindikizira ndi zinthu zomwe zimagwiritsidwa ntchito popanga zinthu zakuthambo ndi monga: mabwalo, mabulaketi, tchire, ma clip, mafelemu otsogolera, zishango, ma terminals, waya.

Gawo 4: Zida Zachipatala
Mofanana ndi mafakitale apamlengalenga, makampani opanga zida zamankhwala ali ndi miyezo yambiri yomwe imanena momwe magawo amapangidwira. Miyezo yapamwamba kwambiri imeneyi imatsimikizira chitetezo cha ogwira ntchito zachipatala ndi odwala. Masitampu achitsulo okhazikika komanso okhazikika amagwiritsidwa ntchito pazida zosiyanasiyana zamankhwala, kuphatikiza: zolumikizira, zolumikizira ndi zolumikizira; zipangizo zanyumba ndi manja; ma implants ndi ma prostheses; pampu ndi zigawo zamagalimoto; zida zopangira opaleshoni ndi zida; kutentha probes.

Gawo 5: Kugawa mphamvu
Akatswiri pamakampani ogawa magetsi amagwiritsa ntchito zida zosiyanasiyana zopondera zitsulo ndi zinthu muzowononga ma circuit, mabokosi ogawa, ma switch, ma transfoma ndi zida zina zofunika. Zitsanzo ndi izi: mabulaketi, zokopa, zolumikizira, zoyikapo, zishango ndi matheminali.

Gawo 6: Zida Zanyumba

Masitampu achitsulo olondola amagwiritsidwa ntchito pazida zosiyanasiyana zamalonda ndi zogona monga: zitseko za garage zokha, zotsukira mbale, zowumitsa, zotayira zinyalala, ma grill, mayunitsi a HVAC, makina amthirira, ma uvuni, kusefera kwamadzi ndi mapampu, mafiriji, chitetezo, masitovu, ma thermostats, makina ochapira, zotenthetsera madzi.

Gawo 7: Mphamvu Zowonjezera
Makampani opanga mphamvu zongowonjezwdwanso amakhudza mabizinesi adzuwa, mphepo, geothermal ndi mabizinesi ena oyera. Pamene makampaniwa akutsata chitukuko chokhazikika, kufunikira kwa zigawo zodalirika zopangira magetsi ndi zida zogawa ndi machitidwe zikukulanso. Zina mwa masitampu achitsulo omwe amapangidwa nthawi zambiri pa pulogalamuyi ndi monga: tinyanga, mabulaketi ndi zomata, zoyikapo, zoyikapo ndi zosungira, zomangira, zomangira, zomangira pansi ndi zotchingira mabasi, zoyikira kutentha, mbale, zishango, zotengera ndi zolumikizirana.

Gawo 8: Chilimwe:
Kupondaponda kwachitsulo cholondola ndi njira yopangira yomwe imagwiritsidwa ntchito popanga zida zachitsulo zapamwamba kwambiri, zolondola kwambiri, zokhazikika komanso zosalala kwambiri. Nayi mwachidule: Njira Yoyenda
8.1 Kupanga: Mainjiniya amayamba kupanga mwatsatanetsatane gawo lachitsulo pogwiritsa ntchito pulogalamu yothandizidwa ndi makompyuta (CAD). Mapangidwewo amatchula miyeso yonse, kulolerana, ndi mawonekedwe a gawolo.
8.2 Die Production:Ma stamping amafa amapangidwa molingana ndi kapangidwe kake. Imfa imakhala ndi magawo awiri: nkhonya ndi mbale yakufa. Nthawi zambiri amapangidwa ndi chitsulo champhamvu kwambiri ndipo amapangidwa mwatsatanetsatane kuti atsimikizire kubwereza kolondola kwa gawolo.
8.3 Kusankha Zinthu:Zida zachitsulo zoyenera zimasankhidwa malinga ndi zofunikira za gawolo, monga mphamvu, conductivity, kukana kwa dzimbiri, ndi mawonekedwe. Zida zodziwika bwino zimaphatikizapo zitsulo, aluminiyamu, mkuwa, ndi ma alloys awo.
8.4 Kusindikiza:Zolemba zachitsulo kapena zokokera zimayikidwa muzosindikiza. Makina osindikizira amagwiritsa ntchito makina, ma hydraulic, kapena kuthamanga kwa mpweya kukankhira nkhonya mu mbale yakufa, kupotoza ndi kudula zitsulo kuti zikhale momwe mukufunira. Njirayi ikhoza kuchitidwa mu chiphaso chimodzi kapena maulendo angapo, malingana ndi zovuta za gawolo.
8.5 Ntchito Zachiwiri:Pambuyo podinda, magawo ena angafunike ntchito zachiwiri monga kudula, kubweza, kupindika, kuwotcherera kapena plating kuti mukwaniritse zomaliza. Ubwino wake
8.6 Kulondola Kwambiri:Imatha kukwaniritsa zolimba kwambiri, nthawi zambiri mkati mwa masauzande angapo a inchi, oyenera kupanga magawo omwe amafunikira kulondola kwambiri. • Kuchuluka Kwambiri: Kupondaponda ndi njira yofulumira kwambiri yomwe imatha kutulutsa zigawo zambiri pamphindi, zomwe zimapangitsa kuti zikhale zoyenera kupanga zambiri.
8.7 Mtengo Wogwira Ntchito:Pakupanga kwakukulu, mtengo wa gawo lililonse ndi wotsika kwambiri chifukwa ngakhale mtengo woyambira wopanga chidacho, ukhoza kugwiritsidwa ntchito kupanga magawo ambiri.
8.8 Mwachangu:Popeza chitsulocho chimapangidwa ndi kudulidwa mwadongosolo, ndondomekoyi imapanga nyenyeswa zochepa.
8.9 Kumaliza Kwabwino Kwambiri:Ikhoza kupanga magawo okhala ndi malo osalala, kuchepetsa kufunikira kwa ntchito zowonjezera zowonjezera nthawi zambiri. Mapulogalamu
8.10 Makampani Oyendetsa Magalimoto: Amagwiritsidwa ntchito popanga zinthu zosiyanasiyana monga zida za injini, mapanelo amthupi, mabulaketi ndi zolumikizira.
8.11 Makampani Amagetsi:Amapanga zinthu monga nyumba zamagetsi zamagetsi, zoyatsira kutentha, zolumikizira ndi akasupe olumikizana.
8.12 Aerospace Viwanda: Amapanga zinthu monga mabulaketi a ndege, zowonjezera ndi zida zomangira zomwe zimakhala zofunikira kwambiri.
8.13 Makampani Ogwiritsa Ntchito Zida: Amagwiritsidwa ntchito popanga zinthu monga mashelefu afiriji, zoyikapo uvuni ndi zida zamakina ochapira. Kupondaponda kwachitsulo cholondola ndikofunikira kwambiri m'mafakitale ambiri, kuphatikiza kulondola kwambiri, kuchita bwino kwambiri komanso kutsika mtengo kwambiri popanga zitsulo zosiyanasiyana.

PChithunzi 9:Lumikizanani ndi Dr.Solenoid ManufacturingAkatswiri osindikizira zitsulo masiku ano
Njira zosindikizira zachitsulo zolondola zimagwira ntchito yofunika kwambiri popanga zida zamafakitale ambiri. Kwa makasitomala omwe akufunafuna mnzake wodziwa bwino komanso wodziwa kupondaponda zitsulo, gulu la Keats Manufacturing lili pano kuti likutumikireni. Dr. Solenoid Manufacturing ali ndi zaka zopitilira 20 pazachizoloŵezi, zothetsera zitsulo zazing'ono. Pokhala ndi luso lopanga zinthu zambiri komanso malo opangira zinthu zamakono, titha kukwaniritsa pafupifupi zosowa zonse zazitsulo zachitsulo ndikupereka mayankho apamwamba kwambiri. Kuti mudziwe zambiri za luso lathu lopangira zitsulo kapena kugwira nafe ntchito yotsatira, chonde titumizireni kapena funsani mtengo lero.

Gawo 10: Mafunso
Nawa mafunso odziwika bwino okhudza kupondaponda kwachitsulo:
Design ndi Engineering
Funso: Kodi kupanga zitsulo stamping mbali?
A: Choyamba, mvetsetsani bwino ntchito ndi zofunikira za gawolo. Gwiritsani ntchito pulogalamu ya CAD kuti mupange mtundu wa 3D, kulabadira zambiri monga makulidwe a khoma, utali wozungulira ndi ngodya yojambula. Ganizirani za kupangidwa kwa mapangidwewo, kuwonetsetsa kuti ndikosavuta kusindikiza ndipo sikungayambitse mavuto monga kusweka kwa zinthu kapena kufa.
Funso: Ndi zololera zotani zomwe zimatheka popondaponda zitsulo?
A: Kulekerera kumasiyana malinga ndi zovuta za gawolo komanso njira yosindikizira yomwe imagwiritsidwa ntchito. Nthawi zambiri, masitampu achitsulo olondola amakhala ndi zololera kuyambira ± 0.001" mpaka ± 0.01". Komabe, pazinthu zina, kulolera kwa ± 0.05" kapena kupitilira apo kungakhale kovomerezeka.
Zakuthupi
Funso: Ndi mitundu yanji yazitsulo yomwe imagwiritsidwa ntchito kwambiri popondaponda zitsulo?
A: Zipangizo wamba monga carbon steel, zitsulo zosapanga dzimbiri, aluminiyamu, mkuwa, ndi mkuwa. Chilichonse chili ndi zinthu zake, monga mphamvu, ductility, conductivity, ndi kukana kwa dzimbiri, zomwe zimawapangitsa kukhala oyenera ntchito zosiyanasiyana. Mwachitsanzo, aluminiyamu imagwiritsidwa ntchito nthawi zambiri chifukwa ndi yopepuka komanso imakhala ndi mphamvu yabwino yolimbana ndi dzimbiri, pomwe chitsulo chosapanga dzimbiri chimatchuka kwambiri chifukwa champhamvu zake komanso kukana dzimbiri.
Funso: Kodi ndingasankhe bwanji zinthu zoyenera pulojekiti yanga yosindikizira?
Yankho: Ganizirani zinthu monga zomwe gawolo likufuna kugwiritsa ntchito, makina ofunikira, momwe chilengedwe, komanso mtengo wake. Ngati gawolo liyenera kukhala lolimba komanso lolimba, chitsulo champhamvu kwambiri chingakhale choyenera. Kwa ntchito zomwe zimadetsa nkhawa, ma aluminiyamu kapena ma aloyi opepuka angakhale abwino kwambiri. Ganiziraninso zofunikira zilizonse zapadera, monga madulidwe amagetsi kapena kukana mankhwala.
chida
Funso: Kodi kufa kwa sitampu kumawononga ndalama zingati?
A: Mtengo wa kupondaponda umasiyana mosiyanasiyana, kutengera zovuta za kufa, zida zomwe zimagwiritsidwa ntchito komanso kupanga. Kupanga ziboliboli zooneka bwino kumangotengera madola masauzande ochepa chabe, pamene kufa kwa masitepe ovuta kwambiri popanga ziwalo zocholoŵana kungawononge makumi kapena masauzande a madola.
Q: Kodi moyo wa stamping die?
Yankho: Moyo wa kufa kwa stamping umadalira zinthu zosiyanasiyana, kuphatikizapo mtundu wa zinthu zosindikizira, zovuta za gawolo, ndi ubwino wa imfa. Pa avareji, sitampu yosungidwa bwino imatha kutulutsa magawo 100,000 mpaka mamiliyoni ambiri isanafunikire kusinthidwa kapena kukonzedwanso. Kusamalira nthawi zonse ndi kuthirira koyenera kungathandize kuwonjezera moyo wa imfa.
Njira Yopanga
Funso: Kodi kupondaponda kwachitsulo kungatheke bwanji?
A: Kuthamanga kwa zitsulo zosindikizira kumadalira mtundu wa makina osindikizira, zovuta za gawolo, ndi kuchuluka kwa ntchito zofunika. Makina osindikizira othamanga kwambiri amatha kupanga mazana a magawo pa mphindi imodzi kuti agwire ntchito zosavuta komanso zapagawo limodzi. Komabe, pazigawo zovuta kwambiri zomwe zimafuna masitepe angapo kapena ntchito zina zachiwiri, liwiro la kupanga lidzakhala lotsika.
Q: Ndi zolakwika ziti zomwe zimagwiritsidwa ntchito pazitsulo zazitsulo komanso momwe mungapewere?
A: Zowonongeka zomwe zimachitika nthawi zambiri zimaphatikizapo ming'alu, ma burrs, warping, ndi zolakwika za dimensional. Ming'alu imatha chifukwa chosankha zinthu mosayenera kapena kukakamiza kwambiri panthawi yopondaponda. Burrs nthawi zambiri imayamba chifukwa cha kufowoka kwa mphepete mwa kufa. Warping ikhoza kuyambitsidwa ndi kugawa kwapang'onopang'ono kosagwirizana panthawi ya stamping. Kuti mupewe zolakwika izi, onetsetsani kuti mwasankha zinthu zoyenera, sungani chowotcha, sinthani magawo amtundu wa stamping, ndikuwunika pafupipafupi.
Kuwongolera Kwabwino
Funso: Kodi kuwongolera kwaubwino kumachitika bwanji panthawi yachitsulo chopondaponda?
A: Kuwongolera kwabwino pakupondaponda kwachitsulo kumaphatikizapo njira zingapo. Choyamba, zida zomwe zikubwera zimawunikiridwa kuti zikhale zolondola komanso zolondola. Panthawi yosindikizira, zitsanzo zimatengedwa nthawi ndi nthawi kuti ziwone kulondola kwazithunzi, mapeto a pamwamba, ndi zolakwika. Chomalizacho chimawunikidwanso mowonekera komanso ndi zida zoyezera monga ma calipers ndi ma micrometer. Kuphatikiza apo, makampani ena atha kugwiritsa ntchito njira zowongolera zowerengera kuti aziwunika ndikuwongolera njira yosindikizira.
Q: Kodi muyeso wamakampani pazitsulo zopondaponda ndi ziti?
A: Pali miyezo ingapo pamakampani osindikizira zitsulo, monga ASTM (American Society for Testing and Materials) miyezo ndi ISO (International Organisation for Standardization). Miyezo iyi imakhudza zinthu monga zinthu zakuthupi, kulolerana kowoneka bwino, komanso zofunika kumaliza. Mwachitsanzo, ASTM B209 imatchula zofunikira pamapepala a aluminiyamu ndi aluminiyamu, pamene ISO 2768 imatanthauzira kulolerana kwa mizere yozungulira ndi yaing'ono, koma silipereka kulekerera kwachindunji.